25 Years of Experience and Engineering to Manage the Air
Industrial Steam Recovery Solutions
In industrial facilities, energy costs and environmental requirements have become as decisive as production efficiency. MVR (Mechanical Vapor Recompression) technology recycles the waste steam from the process, keeping heat in the cycle; with ZLD (Zero Liquid Discharge) integration, it enables water to be returned to the cycle. Efsan offers sustainable, efficient, and reliable solutions with its approach ranging from MVR blowers to turnkey MVR-based systems.
Endüstriyel Buhar Geri Kazanım Zorluklar ve Efsan Çözümleri
- High energy consumption and steam losses: In many plants, heat becomes waste after condensation. Efsan’s MVR systems compress the waste steam using an MVR blower and return it to the process. The need for fresh steam is limited to losses only, significantly reducing energy consumption.
- Water and wastewater management burden: Rising water costs and discharge restrictions put pressure on businesses. Thanks to the integration of MVR technology with ZLD, over 95% of wastewater can be recovered; liquid discharge is reduced to almost zero, and disposal costs decrease.
- Process stability and product quality: Heat fluctuations in evaporation, distillation, and crystallization affect product quality. The MVR system provides a constant heat balance, creating stable operating conditions in the column and crystallizer lines, thus ensuring consistent product quality.
- Maintenance costs and downtime: Irregular loads, vibrations, and uncontrolled heat changes affect operational continuity. VFD + PID controlled drives, working in conjunction with temperature and vibration monitoring sensors, support predictive maintenance infrastructure. This reduces unplanned downtime and lowers OPEX.
- Material suitability and project adaptation: Each facility has different chemical loads and thermal requirements. Efsan manufactures using special alloys such as duplex, super duplex, Hastelloy, Inconel, and titanium according to project requirements; each system is fully adapted to process conditions.
The Added Value Efsan Makina Offers in Industrial Steam Recovery
- System approach: Efsan not only manufactures MVR blowers; it also designs, manufactures, and commissions MVR-based evaporation, crystallization, and ZLD systems on a turnkey basis.
- Energy efficiency: With MVR technology, heat energy is reused within the system; energy consumption decreases, and the carbon footprint is reduced.
- Low OPEX and high continuity: Thanks to optimized flow design and advanced monitoring infrastructure, maintenance needs are minimized and process continuity is increased.
- Engineering and customization: Thermal analysis, equipment selection, and control integration are performed specifically for each project; a performance-oriented solution is created for each facility.
- Service and support: With installation, commissioning, training, monitoring, and spare parts services, systems operate stably and reliably for many years.
If you need an energy-efficient, sustainable, and long-lasting MVR system for your industrial process, you can rely on Efsan Makina’s engineering expertise and proven experience in this field. Our MVR-based evaporation, crystallization, and ZLD solutions, customized for each project, reduce your facility’s energy consumption while increasing process efficiency and continuity. Contact us to learn more about your project and discover our customized solutions for your facility.
